The 4 Bolt Steam Trap Platform

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The 4 Bolt Steam Trap Platform: seamless replacement for high-pressure systems

Many high-pressure steam systems are already built around 4-bolt connections. But when it comes to maintenance or performance upgrades, making changes can feel disruptive, often involving rework, risk, and unnecessary downtime. 

Maintaining high-pressure steam systems has always required a careful balance between safety, uptime, and cost. Traditional trap replacement often means breaking into the line, managing permits and accepting planned outages—all of which add complexity and risk to routine maintenance. 
 
The 4 Bolt Steam Trap Platform from Spirax Sarco provides a more straightforward path. Designed to integrate with existing 4-bolt installations, it lets you upgrade your steam-trapping approach without changing the pipework. That means you can improve safety, reduce maintenance time, and standardize your approach across sites, without introducing unnecessary complexity. 
 
It also brings greater confidence during maintenance. With a dedicated high-pressure interface, maintenance teams can be confident the correct trap is installed every time. Combined with fast, repeatable replacement, it helps maintenance teams work more efficiently, particularly in demanding environments where downtime and safety exposure are critical.

Key benefits

Create a safer evironment

Safer, faster, and repeatable steam trap replacement

Support audit readiness validation

Save time and money on maintenance needs

Continuous optimisation

Eliminate pipework disturbance and avoid line break-in

Real time data monitoring

Reduce downtime in emergency situations

Protect plant equipment

Increase installation confidence with a dedicated high-pressure interface

Longterm resilience

Provide clear differentiation for higher pressure lines

Create a safer evironment

Improve plant safety and simplify maintenance processes

Precise control

Reduce steam loss from leaking steam traps

Flexible maintenance agreements

Support long‑term site standardization of high-pressure steam trapping

Discover the 4 Bolt Steam Trap Platform

Compliance and standards

  • Designed for ASME Class 900 high-pressure steam   
  • Maximum allowable temperature: 482 °C @ 86 bar g / 900 °F @ 1245 psi g
  • Available in DN15–DN25 sizes 
  • Suitable for continuous saturated steam systems  
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Features

  • Dedicated 4-bolt high-pressure pipeline connector (PC90) 
  • Compatible with thermodynamic (UTDS90) and bimetallic (USM90) steam traps 
  • Enables trap replacement without pipeline break-in 
  • Retrofit-compatible with existing 4-bolt installations 
  • Supports multiple trap technologies on a single connector platform 
  • Optional configuration including blowdown capability via adapter allows quick strainer cleaning and debris removal while maintaining system uptime and minimizing maintenance intervention 
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How it tackles key challenges

Reduces incorrect trap selection 

Prevents installation errors by only allowing compatible high-pressure traps to fit, reducing risk and improving safety at the point of servicing.  

Reduces downtime during maintenance

Enables fast, straightforward replacement with minimal disruption, helping keep systems running and limiting exposure during maintenance activities.  

Proven performance for high-pressure applications

Built on proven Spirax Sarco technology, the 4 Bolt Steam Trap Platform delivers a flexible high-pressure steam-trapping solution for Oil & Gas, Chemical, and Power applications, backed by global expertise, application support, and training.

Supports upgrade without redesign 

Retrofit compatibility with existing 4-bolt systems means sites can standardize and upgrade performance without re-piping or major system changes. 

Reduces safety exposure on high-pressure lines

Reduces manual intervention and complexity, supporting safer working conditions for maintenance teams in demanding environments.  

Energy and sustainability pressures 

Improves condensate removal and reduces steam losses, helping reduce energy consumption and associated CO₂ output.  

Simplify High-Pressure Steam Trap Maintenance

Simplify steam trap replacement, reduce downtime, and move towards a more standardized, maintainable steam system - without changing your pipework

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