Looking for Spirax Sarco products and services?

Expert services to diagnose, optimise, manage and decarbonise thermal energy systems

We combine deep steam and thermal engineering expertise with rigorous system diagnostics, digitally enabled monitoring and structured energy services to understand how your systems really perform. From detailed audits and targeted investigations to continuous monitoring and expert analysis, we uncover root causes of inefficiency, quantify opportunities, and provide clear, evidence‑led actions.

This approach ensures you generate only the steam you actually need, operate it as efficiently and reliably as possible, and decarbonise the right amount of residual load—not more, not less—delivering measurable performance improvements, reduced carbon emissions, and long‑term confidence in your thermal energy strategy.

What sets Spirax Sarco apart?

  • Specialists in steam and thermal energy systems

    Decades of engineering experience trusted to optimise complex industrial thermal operations.

  • Proven, data‑driven energy management

    Delivering measurable efficiency, cost savings and sustained performance improvements.

  • Digital solutions turning data into actionable insights

    Real‑time intelligence reveals inefficiencies, guiding smarter optimisation and decarbonisation decisions.

  • Strategic pathway to practical, achievable decarbonisation

    Structured assessments and planning help organisations build confident journeys to net‑zero.

Explore our sustainability and decarbonisation services:

Optimise - we assess, advise and help you optimise your existing systems

Understanding how your steam system really performs and uncovering hidden inefficiencies to optimise energy use and boost system performance. Achieve fast, cost‑effective savings that lower emissions and improve reliability across your steam and thermal energy operations. CLICK TO LEARN MORE.

  • Steam Trap Survey

    This survey provides a point-in-time assessment of steam trap performance, checking each trap for correct operation and identifying leaks, blockages, and application issues. It develops a complete, tagged inventory that supports ongoing management and reduces steam waste - lowering energy costs and emissions while improving system reliability and safety.

  • Steam Trap Services

    Steam Trap Services combine physical inspections, digital monitoring, analytics, and expert support to identify performance issues, reduce losses, and support optimisation - enhancing reliability, lowering costs, and supporting net-zero progress through reduced steam waste.

  • Walk the Site

    Walk the site provides a rapid, high-level review of your facility to highlight obvious energy losses, maintenance issues, or operational inefficiencies. It offers an accessible starting point for identifying improvement areas and sets the stage for more detailed engineering audits that drive long-term efficiency and net-zero progress.

  • Steam System Audits

    Steam system audits analyse your entire steam and condensate network to identify energy waste, reliability risks, and performance issues. The scope of the audit can be tailored to your needs whether you need a high-level overview or a detailed engineering assessment. Findings include quantified CO₂ and energy reduction opportunities, giving you a clear understanding of improvement priorities and supporting verifiable, data driven progress toward net-zero.

  • Heat Loss Survey (Insulation Survey)

    This survey evaluates the condition and efficiency of steam and condensate pipe insulation to identify missing or ineffective insulation. It quantifies heat loss, pinpoints inefficiencies, and highlights safety risks from exposed hot surfaces. Recommendations help reduce energy consumption, protect people, and support your site’s journey toward a more efficient and net-zero aligned operation.

  • Boiler House Energy Audit

    This audit assesses steam generation efficiency and examines boiler sequencing, TDS control, heat recovery equipment, economisers, feedwater systems, and condensate return to identify efficiency gaps. It highlights opportunities to reduce fuel demand, improve reliability, enhance heat recovery, and minimise operational losses - supporting lower emissions and improved boiler house resilience.

  • Steam Distribution Energy Audit

    This audit checks whether your steam distribution system follows industry best practice. It evaluates pipe sizing, drainage, condensate removal and overall installation quality, helping eliminate inefficiencies, reduce safety risks, and improve thermal performance - strengthening both operational reliability and long-term energy efficiency.

  • Condensate Return Energy Audit

    This audit reviews condensate return rates, contamination risks, removal issues, and heat recovery potential across your steam system. It identifies where condensate losses occur and provides clear recommendations to increase recovery, improve water quality, and reduce energy and chemical costs.

  • Point Of Use Audit

    This audit investigates how individual equipment uses steam - including control behaviour, demand fluctuations, and operating conditions - to highlight improvement opportunities. By optimising consumption at the point of use, sites can lower energy demand, improve stability, and strengthen the efficiency of the entire steam system.

  • Flash Steam Recovery Audit

    This audit examines your system to locate sources of flash or vent steam, investigate root causes, and assess suitable heat sinks. It evaluates viable recovery technologies and quantifies the benefits in energy cost, CO₂ emissions and water savings - helping you improve efficiency and advance your net-zero transition.

  • Metering Audit

    This audit evaluates your current metering infrastructure, identifying optimal locations for new meters and reviewing existing installations against engineering best practice. It checks steam conditioning requirements and aligns metering capability with future site needs - enabling more accurate monitoring, improved energy management, and verifiable progress toward net-zero goals.

  • Thermal Energy System Balance

    This assessment maps how steam and thermal energy are consumed across your site, identifying major users, inefficiencies, and opportunities to improve performance. Where metering is limited, first principle calculations provide accurate insight. The output supports targeted energy reduction, improved monitoring, and clear direction for long term net-zero planning.

  • Pinch / Waste Heat Recovery Opportunity Survey

    This survey analyses heating and cooling demands across your utility and production systems, creating a detailed register of temperature levels, flowrates, and operating conditions. It identifies where heat can be recovered and reused, quantifying the potential savings in energy, water, and CO₂ while supporting more efficient thermal system operation.

  • Production Process Survey

    This survey reviews steam consumption and control across production processes to uncover improvements in energy efficiency and output quality. It evaluates steam quality, control stability, and process behaviour to highlight issues that restrict productivity or increase energy demand, helping teams target the most impactful optimisation actions.

  • Deep Dive Energy Assessment

    This detailed engineering study reviews steam, air, water, electricity, and fuel use. It combines data analysis with onsite evaluation to identify feasible optimisation projects, quantify savings, and build investment ready business cases - helping organisations reduce energy intensity and progress toward net-zero.

Manage - digital solutions provide real-time actionable insights

Turn real‑time data into clear, actionable insights. Keep systems running efficiently with continuous monitoring, digital tools and expert analysis to sustain improvements and verify ongoing savings. CLICK TO LEARN MORE.

  • Wireless Steam Trap Monitoring (WSTM)

    WSTM uses wireless IoT sensors to track steam trap health, detect failures instantly, and highlight areas of steam loss. Automated alerts and expert analysis reduce downtime, lower CO₂ and water waste, and strengthen system reliability - supporting more efficient operations and meaningful progress toward net-zero.

  • Steam Trap Management

    Steam Trap Management provides a structured, proactive approach to managing your steam trap population. Through periodic assessments and/or continuous monitoring, performance is tracked over time, failures are detected early, and corrective actions are prioritised. This improves overall trap efficiency - reducing steam losses, preventing system issues, and supporting measurable cost, energy, and CO₂ reductions aligned with net-zero objectives.

  • Steam Insight Services

    Steam Insight Services use simple, nonintrusive monitoring tools to assess component performance and uncover inefficiencies, leaks, and energy losses. The scope of the assessment can be tailored to your needs whether you need a high-level overview or a detailed engineering assessment. Expert interpretation provides actionable recommendations that reduce downtime, save energy, and improve reliability - helping sites make measurable progress toward net-zero ambitions.

  • Condensate Contamination Detection (CCD) Insights

    CCD Insights is a digital monitoring solution that helps you detect condensate contamination earlier in your steam system. By continuously tracking condensate conductivity and temperature, it gives maintenance teams clear visibility into issues, helps pinpoint the root cause, prevents damage to boilers and heat exchangers, and minimises unnecessary condensate discharge, energy losses, and waste.

  • EasiHeat Insights

    EasiHeat Insights provides remote visibility of key operating parameters to optimise energy use, detect issues early, and improve equipment reliability. It highlights potential steam losses, gasket failures, scaling, or performance deviations-helping manufacturers reduce consumption, protect assets, and make measurable progress toward net-zero.

  • Metering, Monitoring & Targeting (MM&T)

    MM&T combines custom telemetry, IoTenabled metering, and real-time monitoring to provide complete visibility of steam, water, and energy use. By analysing consumption patterns and detecting deviations early, it uncovers quick wins, prevents waste, and establishes the verified data foundation needed for credible net-zero planning.

  • STRATA (Energy Management Platform)

    STRATA connects IoT meters, control systems, and utility data into one platform, making it easy to monitor performance, detect deviations, and prioritise improvements. With intuitive dashboards and advanced analytics, it helps industrial sites reduce energy use, strengthen reporting, and accelerate their net-zero strategy.

Decarbonise - eliminate carbon emissions from your steam generation process

Accelerate your shift to low‑carbon steam generation with innovative technologies and strategic planning. Reduce emissions, integrate renewables and build a confident, future‑ready pathway to net-zero. CLICK TO LEARN MORE.

  • Sustainability Masterplan

    The Sustainability Masterplan uses your real utility and production data to model the technical and financial impact of decarbonisation actions. It identifies the most effective sequence of initiatives, supported by a clear carbon waterfall and investment pathway - helping you reduce emissions, optimise OPEX, and build a confident, evidence based journey to net-zero.

  • SteamBattery

    SteamBattery stores electrical energy - such as excess renewables or off-peak power - and releases it as steam when needed. It stabilises fluctuating thermal loads, reduces reliance on fossil fuel boilers, and supports system electrification. This flexible, modular solution helps sites cut emissions and advance their net-zero transition without overhauling existing steam networks.

  • Industrial Heat Pumps

    Our Industrial Heat Pumps recover and reuse waste heat to deliver efficient, low carbon industrial heating. They provide reliable high temperatures - up to 165° Degrees C - while reducing energy use, cutting CO₂ emissions, and lowering operating costs. A smart way to decarbonise processes without compromising performance.

  • SteamVolt

    SteamVolt delivers high capacity steam generation using proven medium voltage electric heating technology operating at up to 6.6 kV. With power outputs up to 11 MWe (from a single bundle) and steam capabilities up to 15 t/h, SteamVolt allows organisations to replace or supplement fossil fired boilers with a fully electric, zero emission alternative.

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Please note that the availability and scope of our services may vary by region due to differences in local infrastructure, regulations, and technical capabilities. While we strive to deliver consistent value globally, we recommend contacting us directly to confirm which services are available in your area.

 

Personal care manufacturing: 70% water reduction

Cotopaxi’s audit uncovered excessive water use caused by a valve left open for two years. With new water metering and Strata in place, the issue was resolved and consumption dropped sharply.
Result: 750,000 gallons saved per day, £23.6K in pumping costs avoided annually.

Food manufacturing: £24K annual saving via machine shutdown optimisation

Strata data revealed that heat recovery systems were left running during shutdowns. Adjusting control logic to fully power down equipment eliminated wasted energy.
Result: £24K annual electricity savings.

Food manufacturing: £600K annual saving via steam optimisation

By throttling steam supply to fryers and steamers and installing additional metering, the manufacturer optimised fuel use without affecting product quality.
Result: 4,767 GJ/month fuel reduction, ~£600K annual savings.

Consumer goods processing: £11.5K annual saving via valve repair

Steam metering identified faulty isolation valves leaking steam during downtime. Replacing the valves stopped losses and improved control.
Result: £11.5K in annual savings.

Food processing: £65K annual saving via water leak detection

Strata alarms flagged a sudden spike in water consumption. Repairs to leaks, bypass valves and solenoid seals quickly restored normal use.
Result: 8.76 million gallons saved annually, £65K cost reduction.

Your Journey2Zero

Your path to net-zero in steam starts here….Optimise, Manage, Decarbonise

Ready to take the next step on your Jounery2Zero?

No matter where you are in your journey, Spirax Sarco is ready to partner with you - optimising performance, managing system efficiency, and accelerating your decarbonisation plans. 

Would like to speak to our local sustainability experts? Get in touch today to explore how our tailored solutions can support your goals - starting with a conversation. 

Book an assessment
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Digital and energy management solutions

Steam system digital services: Reduce costs and emissions

Transform steam system efficiency with Spirax Sarco’s digital services. Reduce costs, improve sustainability and prevent failures with IoT technology.

Wireless steam trap monitoring

Our Wireless Steam Trap Monitoring system offers a seamless, efficient, and reliable way to keep your steam traps in check. By leveraging cutting-edge wireless technology, our solution helps you prevent energy loss, reduce unplanned maintenance costs, and ensure the safety of your operations.

Smarter energy management starts here

From early-stage monitoring to long-term carbon reduction planning, our specialist-led approach delivers technical rigor and measurable results.